Custom varsity & letterman jackets · made on our own floor

Custom Varsity Jacket Manufacturer

Wool-blend melton, leather or rib-knit sleeves, chenille letters — your body length and snap spacing, from 30.

  • From 30 pieces
  • For brands, teams & schools
  • Made on our own floor
  • Bulk in 3–4 weeks

Wearable Apparels makes custom varsity and letterman jackets in Sialkot, Pakistan — wool-blend melton bodies with leather or rib-knit sleeves, chenille letters and embroidered backs — proportioned to your own body length against the rib band rather than a stock block. Snap spacing is set on a sample you hold. From 30 pieces per style, sampled in about 7 days before bulk.

Just share your idea. We review it and propose next steps within 24 hours.

  • Body length set against the rib bandGet that proportion wrong and the whole jacket looks borrowed. It is drafted from a jacket you like, not from a size chart.
  • Snap spacing drafted, not defaultedThe placket snaps are positioned as part of the pattern, so the front reads even across every size in the run.
  • Melton body, your choice of sleeveGenuine or PU leather, or rib-knit for an all-knit look, set into a wool-blend melton body.
  • Chenille letters with the edge finishedRaised letters and numbers backed and applied so the edge does not lift after a season of wear.

From 30 pieces per design, at least six per colour — one full size run — so up to five colours fit in a 30-piece order. You start with a single-piece sample and approve it before you commit. A set counts as one piece, never two.

Silhouettes

Classic varsity, letterman, all-wool and bomber-collar

Each build is a little different — the construction section below is where the real decisions live.

Classic Varsity

A melton body with leather sleeves and a snap front.

The spec

Body
Wool-blend melton
Sleeves
Genuine or PU leather
Front
Snap placket
Start your varsity jacket project

Letterman

Chenille letters and patches on ribbed trims.

The spec

Decoration
Chenille letters and patches
Trims
Ribbed collar, cuffs and hem
Start your varsity jacket project

All-wool

A wool-blend body with rib-knit sleeves — no leather.

The spec

Body
Wool-blend melton
Sleeves
Rib-knit
Start your varsity jacket project

Bomber-collar

A rib stand collar in place of a shirt collar.

The spec

Collar
Rib stand
Body
Wool-blend melton
Start your varsity jacket project

Varsity proportion is set by body length against the rib band — get that wrong and the whole jacket looks borrowed. Send us one you like and we draft the body, sleeves and snap spacing from it.

Construction & hardware

Body, sleeves, placket, rib trims and lining

Body & sleeves
Wool-blend melton body with set-in leather, PU or rib-knit sleeves.
Front & placket
Snap placket with custom snaps, or a full-length YKK zip.
Rib trims
Ribbed knit collar, cuffs and hem — contrast tipping to your colours.
Lining & pockets
Quilted, jersey or taffeta lining; welt, snap or inner pockets.
Labels & tags
Woven, printed or embroidered labels — your hangtags and packaging, nothing of ours.

Send a reference jacket or tech pack — we spec the build panel by panel and sample it before any bulk run.

Body & sleeves

Wool-blend melton, leather or rib sleeves, twill body

Wool-blend melton
Warm, structured body — the varsity standard.
Leather sleeves
Genuine or PU leather sleeves, matched to the body.
Rib-knit sleeves
An all-knit sleeve for a lighter, all-wool look.
Cotton twill body
A twill or canvas body for a lighter, casual varsity.
Lining weights
Quilted for warmth, taffeta or jersey for a lighter drape.

Not sure of the mix? Tell us the look and the sample settles it — a single piece.

Decoration

Chenille, embroidery, woven and leather patches

Chenille patches
The varsity classic — raised, tactile letters, numbers and shapes.
Embroidery
Flat or 3D puff — crests, names, left-chest and back hits.
Woven & leather patches
Branded labels for the chest and sleeves.
Rib-knit tipping
Contrast stripes on collar, cuff and hem.
Screen printing & DTF
On flat panels and linings, for detailed artwork.

Send your artwork first — we match the technique to the fabric so it holds through weather and wash.

How long does a custom order take, start to finish?

Send your idea, tech pack or a garment you own — a real person replies within 24 hours. Approve a single-piece sample in about 7 days; bulk runs 3–4 weeks after approval; DDP delivery lands in 4–7 days.

What actually sets your price?

Fabric & weight, construction, decoration, quantity and trims & private label set your price. Every quote is DDP — freight, duty and VAT itemised — and a real spec gets a reply within 24 hours.

How do you know we're the factory and not a middleman?

You deal directly with the people who cut and sew your order — one floor in Sialkot, no agent between you and it. Before you commit, see the factory on a live video call: your camera, your questions, no script. Payment is staged 40/30/30 (50/50 on runs under 30 pieces) against proof at every stage, with a fix-or-hold remedy if something's off.

Frequently asked questions

These are the varsity jacket-specific ones. Ordering, payment, shipping and proof are answered on the general FAQ — or reach out to our team.

None — they’re two names for the same jacket: a wool-blend melton body with contrast sleeves, ribbed trims, and chenille or embroidered lettering. We build both under either name.

Start your project

See us before you commit.

Book a live tour, or send your idea and we'll propose next steps within 24 hours. A single-piece sample is how most orders start — approve the real garment before bulk.

Need help with your varsity jacket order? info@wearableapparels.comWhatsApp