Custom varsity & letterman jackets · made on our own floor

Custom Varsity Jacket Manufacturer

350+ brands outfitted

  • From 30 pieces
  • For brands, teams & schools
  • Made on our own floor

We help apparel brands, teams and schools take varsity and letterman jackets from sample to production — wool-blend melton bodies, leather or rib-knit sleeves, chenille and embroidery, cut and finished on our own floor in Sialkot.

Just share your idea. We review it and propose next steps within 24 hours.

From 30 pieces per design — but you start with a single-piece sample and approve it before you commit. A set counts as one piece, never two.

Silhouettes

Start with the silhouette.

Each build is a little different — the construction section below is where the real decisions live.

Ghost mannequin — classic varsity, front
Sleeve macro — leather-to-melton seam
On-body — classic varsity

Classic Varsity

A melton body with leather sleeves and a snap front.

The spec

Body
Wool-blend melton
Sleeves
Genuine or PU leather
Front
Snap placket

Not sure of the cut? Send a varsity you love and we pattern from it — one sample in 7 days settles it.

Start your varsity jacket project
Ghost mannequin — letterman, front
Chenille macro — letter edge and backing
On-body — patched chest

Letterman

Chenille letters and patches on ribbed trims.

The spec

Decoration
Chenille letters and patches
Trims
Ribbed collar, cuffs and hem

Not sure of the cut? Send a varsity you love and we pattern from it — one sample in 7 days settles it.

Start your varsity jacket project
Ghost mannequin — all-wool, front
Sleeve macro — rib-knit surface
On-body — lighter all-knit look

All-wool

A wool-blend body with rib-knit sleeves — no leather.

The spec

Body
Wool-blend melton
Sleeves
Rib-knit

Not sure of the cut? Send a varsity you love and we pattern from it — one sample in 7 days settles it.

Start your varsity jacket project
Ghost mannequin — bomber-collar varsity, front
Collar macro — rib stand collar
On-body — collar detail

Bomber-collar

A rib stand collar in place of a shirt collar.

The spec

Collar
Rib stand
Body
Wool-blend melton

Not sure of the cut? Send a varsity you love and we pattern from it — one sample in 7 days settles it.

Start your varsity jacket project

Construction & hardware

A varsity is built panel by panel.

Body & sleeves
Wool-blend melton body with set-in leather, PU or rib-knit sleeves.
Front & placket
Snap placket with custom snaps, or a full-length YKK zip.
Rib trims
Ribbed knit collar, cuffs and hem — contrast tipping to your colours.
Lining & pockets
Quilted, jersey or taffeta lining; welt, snap or inner pockets.
Labels & tags
Woven, printed or embroidered labels — your hangtags and packaging, nothing of ours.

Send a reference jacket or tech pack — we spec the build panel by panel and sample it before any bulk run.

Body & sleeves

The melton sets the weight.

Wool-blend melton
Warm, structured body — the varsity standard.
Leather sleeves
Genuine or PU leather sleeves, matched to the body.
Rib-knit sleeves
An all-knit sleeve for a lighter, all-wool look.
Cotton twill body
A twill or canvas body for a lighter, casual varsity.
Lining weights
Quilted for warmth, taffeta or jersey for a lighter drape.

Not sure of the mix? Tell us the look and the sample settles it — a single piece.

Decoration

Chenille, embroidery and patches that last.

Chenille patches
The varsity classic — raised, tactile letters, numbers and shapes.
Embroidery
Flat or 3D puff — crests, names, left-chest and back hits.
Woven & leather patches
Branded labels for the chest and sleeves.
Rib-knit tipping
Contrast stripes on collar, cuff and hem.
Screen printing & DTF
On flat panels and linings, for detailed artwork.

Send your artwork first — we match the technique to the fabric so it holds through weather and wash.

How it works

Talk to the founder, approve the sample, then we make it.

No RFQ stack, no factory shortlist to compare — one floor, one conversation, from first idea to shipped run.

01
Talk to the founder

Share your idea, tech pack or a garment you own. A real person reviews it and proposes next steps within 24 hours.

02
Approve a sample

We make a single piece in 7–10 days. Check it, change what you want, approve it — before any bulk commitment.

03
We cut & sew it

Your approved sample becomes the reference the whole run is held to, on our floor in Sialkot.

04
Watch it made

Book a live factory tour on video, or get progress photos from the floor as your run moves.

05
Finish & ship

Your labels, hangtags and packaging. Worldwide shipping in 4–7 days once it's ready.

MOQ & pricing

Your price is five decisions.

Body & sleeves
Melton weight and leather vs rib-knit sleeves price differently per piece.
Construction & hardware
Snaps or zip, lining and pockets are the biggest levers.
Quantity
From 30 pieces — the unit price falls as the run grows.
Decoration
Chenille letters, embroidery and patches move the number with detail.
Trims & private label
Woven labels, custom snaps and packaging.

No flat price — every run is quoted against your real spec. You pay 40% to start, 30% at a production milestone and 30% before shipment — and only after you’ve approved a sample. Exact timelines are confirmed per order.

Wide, documentary shot of the sewing floor — available light, un-tidied, machines and hands in frame

Our floor · Hajipura, Sialkot

We’re the factory you can see and talk to before you commit.

Not a marketplace coordinating factories somewhere — one floor, ours, that you can walk on a live video tour. The sample you approve is made here, and it’s the reference the whole run is held to.

Book a live factory tour
Office
Office
Specs are reviewed and orders are scheduled here before anything is cut.
Sample Studio
Sample Studio
Proto and fit samples are cut and sewn ahead of bulk approval.
Cutting Area
Cutting Area
Fabric is spread and cut to pattern, batch by batch.
Sewing Area
Sewing Area
Modular lines assemble each piece to spec.
Packing Area
Packing Area
Folded, polybagged, and labeled to retailer requirements.
Storage
Storage
Finished goods are staged and inventoried ahead of shipment.

Why work with us

Why brands build with us, not through a broker.

Cut on our own floor in Sialkot

No broker, no coordinated third party. The people who quote your order are the people who make it.

Watch it made on a live tour

Join a video walk of the floor, or get progress photos as your run moves down the line.

Your approved sample is the reference

The single piece you sign off is the exact standard your whole run is held to.

Talk to the founder, not a rep

Real answers from someone who knows the machines — not a sales layer between you and the floor.

Frequently asked questions

Can't find what you're looking for? Reach out to our team.

None — they’re two names for the same jacket: a wool-blend melton body with contrast sleeves, ribbed trims, and chenille or embroidered lettering. We build both under either name.

Start your project

See us before you commit.

Book a live tour, or send your idea and we'll propose next steps within 24 hours. A single-piece sample comes before any bulk deposit.

Need help with your varsity jacket order? info@wearableapparels.comWhatsApp